Warhammer 40k: Nemesis Force Sword

Warhammer 40k: Nemesis Force Sword

Going through my backlog of builds, this one was one of my favorites! I built this sword back when I was still in Hawaii, and it was one of my very first commissions! A Grey Knight Nemesis Force Sword! I can feel the nerd in me shivering with joy already. Lets get to smiting. After digging around, I found some reference art with a design I REALLY liked by Kano Kun. Simple in shape, devastating in effect. Since this was to be a 1 handed weapon, it needed to be on the lighter side so I decided to build it out of Extruded Polystyrene Foam Board. I then drew up a blade shape I liked, and got to cutting! After drawing my blade lines, it was time to get sanding! I bust out the trusty old Random Orbit Hand Sander and went to work. Foam like this sands like it isnt even there so about 20 minutes later.. It was my first time working with this material, and I didn’t fare too well in the control department. there were too many problems with the blade so I cut out another blank and redid the edges. Much cleaner! I was using my dads shop at this point, so I had access to tools beyond even what I have available now! I bought a 1″ dowel rod and ran it through a planer to flatten out the sides to the width of the blade.. I was then able to cut a channel out of the foam blade and insert the wooden piece in, making it endlessly durable to hefting about and...
League: Trundles Ice Mace “Clubbems”

League: Trundles Ice Mace “Clubbems”

I was approached by Riot to make a full sized Trundle Ice mace for their upcoming YouTube show, /ALL/ Chat. You can see it adorning their weapon wall along with a number of other excellent stabbing/bashing tools. I only had 2 weeks from their first email to show day, so I had to build this very quickly. Having never done a prop with so much.. MASS before, I had to come up with a quick and effective way to make it lightweight, strong, and use what I had available immediately. I wanted to make it out of Insulation foam, but there was decidedly little of it on hand in Sunny San Diego and I had to go with an old staple, Pepakura! This was the goal! I dug into the game files and pulled out the model for Clubbems, and quickly turned it into a useable pep file (I have included this file below for any who want to use it!) Trundle Ice Mace – Pep File I had to make this thing strong, and cardstock just wasnt going to cut it. The finished version of Clubbems has deep cracks, gouges and blemishes in its face that would require me to take a lot of material out to make believable. Since foam wasnt available, I decided to use 3mm Expanded PVC as my pepakura base. After getting my file ready, I printed out to paper, cut out, transferred to PVC and labelled each face. Yes this was exactly as tedious and mind numbing as it looks. There was a lot of beer involved. Bless audiobooks. After this process, I...
League: Dunkmaster Darius Baxeboard

League: Dunkmaster Darius Baxeboard

Dunking fools? Yes please. Heres a fun little side project I did for Riot. You can see the axe leaning against the wall in this cool video they made (All Chat). It may also serve another, more mysterious purpose sometime in the future. OOOOOooooOoOoOoo. In any case, here it is! The Dunkmaster Darius Battleaxe. First things first, I decided on a size (6’4″) and scaled the head to match, transferring this to paper as a template. I got this image from the Texture file, ripped directly from the game files. After cutting the shape out, I transferred it to 3/8ths inch Expanded PVC and cut a pair of them out for the main body. Due to its size, it simply had to be hollow. After cutting these sections out, I sandwiched a number of insulation foam sheet chunks in-between the two halves to give it some sturdiness and stability, as-well as an even level throughout. It worked pretty well! This is standard 1.5″ insulation foam, giving it a roughly 2″ thickness with the PVC sheets on top of it. Next up, I sealed it all together with very long strips of 2mm PVC, including the inner decapitation area. This whole process was very clean and the only sanding required really was on the damaged area and gap filling with some Apoxie sculpt and filler primer. All said and done, the base of the head weighed a whopping 2 pounds and was a little over 2.5′ across. Time to move on to the pole! Enter everyone’s favorite tool – the home depot plumbing section! I decided to use 2.5″ and...
Warhammer 40k: Runed Frost Axe

Warhammer 40k: Runed Frost Axe

I’ve always been a fan of vikings, so when I got this commission to build a Space Wolves frost axe I was all over it. Emperor be praised lets get to cleaving. I started digging around, and found an old Power Axe pepakura model someone made (if anyone knows who did let me know! it was years ago!). I decided to use this as my axe head base. I scaled it up to a 2 handed axe size, and got to work assembling the blade. It is a very simple design so the blade came together very rapidly. At this point I was still using paper (USE PLASTIC ITS AWESOME). Now dats a choppa (wait.. ) After I built the paper version and resin covered it, It still wasnt sturdy enough to stop itself from warping so I had to cut it open and reinforce the inside with HIPS (High Impact Polystyrene) I also cut two channels out of the front part of the axe to give me a space to do lighting for the “runed” part of this prop. After this was sturdy, I cut out Plexiglass pieces to fit into the channel I had cut out near the front of the blade on either side. I set these into the gaps and filled the seals with glue and bondo, sanding it flush (and making the plexiglass frosted in the process). Light could now pass through the axe tip easily! This picture was it just being held in front of a light. At this point it was time to add the lighting. I had the idea of making...

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